Work with Catalytic Combustion Corporation on your contract manufacturing and precision metal fabrication projects. Our 90,000 sq. ft. facility can handle your largest projects and our state-of-the-art equipment and experienced team help you meet your delivery timelines and quality requirements.

PRECISION

Catalytic Combustion is one of the industry’s most advanced OEM metal fabrication facilities.

EFFICIENT

Our state-of-the-art equipment can process larger parts at a lower cost.

RESPONSIVE

We keep your turnaround time to a minimum with our exceptional team, equipment, and systems.

CAPABLE

With 90,000 sq. ft. + of manufacturing space, we can handle your biggest jobs.

Laser

  • Bystronic ByStar 4020 cutting laser is extremely versatile. In addition to flat materials, tubes and profiles can also be processed by the laser cutting system.
  • Metal can be processed up to 1″ for carbon steel and 3/4″ for stainless steel.
  • Parts can be programmed from a wide range of 2-D or 3-D part files.

ProStar PRS150 HD Plasma Cutting Table

  • Effective cutting area of 8′ x 8′ with an automatic 2′ voltage sensing Z axis
  • Effective at cutting carbon steel up to 3/4″
  • Miller Panasonic Robot
  • Catalytic Combustion Welding Services
  • Catalytic Combustion Welding Services
  • Catalytic Combustion Welding Services

Welding

Catalytic Combustion employs certified welders and robotic welders. This combination of expertise and accuracy means that we can consistently provide our customers with top-quality welded parts. From simple spot-welds to complex assemblies, we can produce quality weldments in aluminum, carbon steel, and stainless steel.

  • Three Miller/Panasonic welding stations
  • Processes proficient by CCC operators include advanced pulse GMAW, GTAW, FCAW, robotic GTAW, robotic advanced GMAW
  • Our in-house certified weld inspector can create, test, and verify custom WPS specific to your application when required
  • Welding stations include precision D-28 modular tooling platforms, powered tank rollers, mobile fume collection, and powered weldment positioners
  • Multiple levels/methods of weld inspections are available to better adapt to your project’s requirements
  • Aluminum, carbon, and stainless steel
  • MIG, TIG, and STICK
  • 10 welding stations
  • AWS D1.1 Certification
  • AWS D1.6 Certification

Bending

Catalytic Combustion’s state-of-the-art Bystronic press brakes improve bending capabilities by increasing production efficiency and flexibility. Premium work piece quality from the first to the last bending operation. Six axis back gauge provides solutions for even the most complex bending geometries

  • Efficient volume production as well as small lot size production
  • Press force of 250 metric tons with bending lengths up to 12 feet.
  • Time-saving touch screen control, interactive interfaces, and set up plans that can be drawn in minutes
  • 3D simulations of the bending process

Rolling

PLATE ROLLER – DAVI – MCB 3034 4-ROLL

  • Maximum sheet width 120″
  • Maximum rolling thickness at 10′ width=3/4″
  • Minimum diameter 16.25″

PLATE ROLLER – DAVI – MCA 1515

  • 60″ maximum width
  • 1/4″ maximum material thickness
  • 6″ minimum diameter

MANUAL ROLLER

  • 36″ maximum width
  • 16 gauge maximum material thickness
  • 2.5″ minimum diameter

UL 508A Certified Builder of Industrial Control Panels

CCC offers a UL508A certified panel shop, in-house, capable to produce high quality and repeatable industrial control panels to fit your project’s needs.  Control panels can be produced from customer supplied schematics or can be designed in house by our controls design group.

Fladder® Deburring Machine

The Fladder® de-burring machine utilizes oscillating and rotating spindles to ensure a uniform finish on all parts.

  • Maximum working envelope of 42” wide parts
  • Primarily intended for stainless steel and aluminum parts

Precision Machining

VERTICAL MACHINING CENTER, HAAS VF-8

  • X axis 64″
  • Y axis 40″
  • Z axis 30″
  • Maximum weight on table 4,000 lbs.

Please note that parts can be machined from 2-D drawings, 3-D models, napkin sketches, or reverse engineered from existing customer-supplied parts.

Sawing

MARVEL 380A-PC3-60

  • Vertical tilt frame automatic CNC band saw
  • 15″ x 20″ material envelope
  • Capable of cutting 60 degree miters in both directions
  • Equipped with servo bar feed system for bullet nose cutting
  • Capable of cutting complex parts efficiently and repeatably

Cross Draft Paint Booth

Booth size is 20′ wide and 16′ tall by 66′ in length with an open crane slot in the ceiling to allow for crane loading and unloading of the  booth.

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Project Portfolio

Take a look at some of our recent projects. Have questions? Please contact our team and we will be happy to help!

Frequently Asked Questions

Our precision metal manufacturing shop can handle a small project up to the largest projects. We have a 90,000 sq. ft. facility and can handle large projects. Our overhead cranes allow us to lift and move up to 40,000 pounds.

All products will ship from our Bloomer, Wisconsin headquarters and manufacturing facilities after a rigorous ISO controlled inspection.

Catalytic Combustion Corporation is an ISO 9001:2015 Certified Manufacturing company. In order to earn this status, we have strict inspection practices, customer feedback, and continual process improvement procedures in place. In addition we have certified weld inspectors and are experienced at meeting customer-specific inspection requirements.

Yes, ISO 9001:2015

CCC fabricators do maintain numerous qualifications for a wide range of processes, materials, and joints types. Approved procedures comply with D1.1 for carbon steel and D1.6 for stainless steels. CCC does have an AWS Certified Weld Inspector on staff to execute your inspection needs.

CCC’s manufacturing facility was engineered with heavy fabrication capabilities in mind.  All welding bays have overhead bridge cranes capable of lifting up to 20 tons as a combined load with linked radio frequency remotes.  Flexible manufacturing bays allow for fabrication of large weldments to any length that can be shipped within the lower 48 states.

CCC often provides shipping to our customers.  Our vehicle fleet includes a 24’ enclosed cube van, heavy duty pickups, and an array of trailers.  CCC partners with several local trusted trucking companies capable of shipping over sized loads when necessary.

CCC does offer wet painting in house with our 20’ x 16’ x 66’ cross draft paint booth.  Our standard paint system is PPG’s Amerlok & Amershield combination primer & paint.  We can use an alternate customer specified paint system if desired.  CCC can offer blasting and powder coating services upon request.

Quotations can be compiled from napkin sketches depicting rough sizes, features, and materials.  Part models can be submitted in 2-D or 3-D formats.  Example parts or weldments can be brought in for review and pricing as well if a prototype is available.

CCC welds a wide range of materials including 300 series stainless steels, some 400 series stainless steels, duplex stainless steels, carbon steels ranging from A36 to AR500, and aluminum including 5052-H32 and 6061-T6.  Our in house certified weld inspector can create and qualify custom weld procedures as required for your project’s needs.

No, CCC can offer design assistance to help bring a project into production.   We have accepted orders based on napkin sketches in the past.  We employee of full team of mechanical designers and engineers who can assist in bringing concepts to fruition all in one stop.

CCC will assign a project manager to your order, or to yourself or your company if multiple orders are received.

How can we help you today?

Contact Catalytic Combustion